Sublimation printing is one of the most widely used methods for printing images onto synthetic textiles and materials, and with good cause. Not only will the digital print be bright, clear, and vibrant, but it will also last almost indefinitely. Furthermore, sublimation is a popular printing technology for personalized clothes such as t-shirts and souvenirs such as mugs because it is cost-effective for small batches by the best sublimation printer.
How does sublimation printing work?
Have you ever admired how your favorite sports shirt is made? Here’s a step-by-step breakdown of the sublimation printing process for sportswear:
-
Drafting the design for sublimation prints
The graphics must be designed for each unique part of each garment before a batch of jerseys with sublimation printing can be made. The jerseys’ front, back, arms, and cuffs will be put together from separate pieces of fabric. The graphics for each garment section are developed in a master layout. This is the document that will be printed on transfer paper.
2. Printing the design onto transfer paper with sublimation inks
The pattern is printed using specialized sublimation inks on a massive ream of transfer paper using a sophisticated digital printer. The links within the cartridge are liquid, but they are engineered to solidify quickly once printed.
3. The sublimation process
The entire process is based on following the above steps carefully. After the design has been printed on the transfer paper, the ream is aligned with a bolt of polyester fabric with the printed side facing the fabric. The cloth and transfer paper are then fed into a heated roller.
This hot roller is where the sublimation takes place. The solid sublimation ink on the paper becomes so heated (between 350 and 420 degrees Fahrenheit) due to a combination of pressure and heat (between 350 and 420 degrees Fahrenheit) that it diffuses before it has a way to melt. This high heat also opens the pores of the polyester fabric, allowing the ink vapor to penetrate deep into it. To know more please visit Skilledprint.com
When the heat is removed from the fabric, the pores shut, trapping the ink vapors. Within the material, the ink soon returns to its solid state. Consequently, a full-color, high-resolution image has been permanently dyed onto the cloth through the Best Sublimation Printer.
4. Cutting and sewing the sublimated fabric
You can now throw away the transfer paper. This procedure produces a lengthy bolt of cloth that has been colored according to the design criteria. Individual fabric pieces are cut out and sewed together to form finished clothing.
Final Verdict:
Only plastic substrates, such as polyester cloth, rubber, and household plastics, are suitable for sublimation printing. T-shirts, bathing suits, athletic clothing, shower curtains, event wristbands, flip flops, coasters, mugs, floor mats, mouse pads, and more have all been sublimated and printed with the use of the best sublimation printer.
Because the vaporized ink can flow through the garment fibers without attaching, sublimation printing does not function on natural textiles like cotton.
The entire process is based on following the above steps carefully. After the design has been printed on the transfer paper, the ream is aligned with a bolt of polyester fabric with the printed side facing the fabric. The cloth and transfer paper are then fed into a heated roller.
This hot roller is where the sublimation takes place. The solid sublimation ink on the paper becomes so heated (between 350 and 420 degrees Fahrenheit) due to a combination of pressure and heat (between 350 and 420 degrees Fahrenheit) that it diffuses before it has a way to melt. This high heat also opens the pores of the polyester fabric, allowing the ink vapor to penetrate deep into it. To know more please visit